Gearbox Testing – Electric Vehicle (EV)

The automotive industry is rapidly evolving with advancements and testing needs associated with electric vehicles (EVs) to meet its high-speed and high-efficiency requirements. Comprehensive electric vehicle testing services are essential for assessing the performance, safety, and reliability of electric vehicles. Increasing market demand and environmental concerns are driving the growth of electrified powertrains, necessitating specialized testing solutions. Cotta’s custom EV gearbox testing services are designed to ensure electric vehicle gearboxes’ best performance and durability.

Why EV Gearbox Testing is important

Electric vehicles have gearboxes that operate under high torque, high speed and continuous stress. Any failure or underperformance of the gearbox will affect the whole drivetrain and can lead to downtime, repairs, and reduced efficiency.

Regular EV testing is key to ensure your EV gearbox is running efficiently and reliably and extend the life of the powertrain of the vehicle. Thorough validation processes for EV testing are essential to ensure safety and performance. Additionally, battery testing plays a critical role in ensuring the performance and safety of electric vehicles.

Cotta’s EV Gearbox Testing Solutions

At our state-of-the-art testing facility in Beloit, Wisconsin we test EV gearboxes. We offer comprehensive e-mobility testing, including motor, battery, and vehicle testing, to support the electric vehicle revolution.

Our advanced diagnostics and real-time performance monitoring ensure your gearboxes can handle the high demands of electric vehicle systems and give precise results to keep your operations running smoothly. E-mobility testing is crucial for advancing electric vehicle technology, providing a comprehensive solution for all testing needs in India’s push to become a global leader in the EV sector.

Key Features of Cotta’s EV Gearbox Testing

• High-Torque and High-Speed Testing – EV gearboxes are designed for high torque and high RPMs, especially for electric axles and hubs. Our testing facility can support input speeds over 25,000 RPM so your gearbox can perform under the toughest conditions.
• Custom Testing for EV Applications – Whether you’re testing gearboxes for electric cars, trucks, or specialized EV fleets, Cotta offers custom testing solutions that simulate real-world operating conditions from urban driving to high-speed performance.
• Vibration and Robustness Analysis – Gearboxes in EVs must withstand vibration and extreme load variations. Our testing includes vibration monitoring, robustness testing, and stress diagnostics to ensure your gearbox is stable and reliable.
• Temperature and Efficiency Monitoring – EV gearboxes are sensitive to temperature and load changes. Our testing procedures include temperature control and monitoring to ensure your gearbox runs efficiently without overheating or losing power under continuous operation.
• Electric Motor Testing – We utilize specialized test stands designed for evaluating small electric motors, integrating both digital and analog data capabilities for precise measurements.
• Electric Powertrains – Our advanced powertrain solutions for research and development testing cover various types of powertrains, including hybrids and natural gas, focusing on the technical aspects and capabilities of electric powertrain systems.
• Power Analyzer Integration – Our testing setups incorporate power analyzers, enabling accurate data collection and enhancing the capabilities of testing setups for electric vehicle motors and other automotive components.

Why Cotta for EV Gearbox Testing?

• Industry Knowledge – Cotta, with over 100 years of experience in the automotive and electric vehicle industry, knows what EV gearboxes go through.
• State-of-the-Art Testing Facility – Our testing lab has the latest technology to simulate the high-torque, high-RPM conditions EV gearboxes see in real world applications, ensuring the performance and safety of electric vehicles through rigorous tests.
• Fast Turnaround Times – We test fast and efficiently so you can minimize downtime while maintaining the highest testing standards.
• Genuine Cotta Parts – If repairs or adjustments are needed during testing we use only genuine Cotta parts so your gearboxes get the highest quality and long term reliability.

Contact Us for EV Gearbox Testing

Get the efficiency and reliability of your electric vehicle gearboxes with Cotta’s EV Gearbox Testing Services. Whether you’re testing gearboxes for electric cars, trucks, or EV fleets, our team can help your equipment perform at its best. Contact us today to schedule your testing or learn more about how we can help your electric vehicle operation.